Basic & Detail Engineering
Design & Engineering
Chemtex Engineering expertise includes traditional disciplines-electrical, mechanical, process, civil and piping engineering; as well as advanced specialties, including simulation, integrated automation processes, and interactive 3D modeling. Whether grassroots, revamp or upgrade project, Chemtex delivers cost-effective solutions to Clients to maximize their assets, improve competitive positioning, and increase long-term business success.
Our in-house engineering department is staffed with experienced experts and engineers whose primary focus is to ensure the business goals of our Clients and meet our Client’s strategic objectives in a safe, timely, and cost-effective manner. Additionally, we ensure the engineering deliverables meets the local codes and standards as well as established international standards ASME, IEC, NEC, etc to ensure the business goals.
Chemtex offers a comprehensive range of engineering and design services, including Conceptual, Process, basic, and detailed design packages. Our design practice engages all of a project’s multidisciplinary team members in the project development.
Our Strengths
Chemtex engineering expertise is global, with office locations in USA, India, and China. Over the past decade, we have delivered more than 60 engineering solutions to our global Clients in the Oil & Gas, Refining, Petrochemical, Chemicals, Chemical fibers, and renewable energy industries.
The project design process incorporates early involvement of our procurement, construction and commissioning expertise, to ensure projects are designed to be constructed and operated in the most efficient manner.
Besides in-house design and calculation, our engineers are also skillfully capable of on-site commissioning and construction management. Chemtex executes all projects with paramount consideration for Health, Safety, and environmental well-being of all current and future project participants and stakeholders.
Key Aspects Of Project Organization:
Based on the nature of the Project, the location, scope and the complexity, Chemtex assigns a team of experts to form an integrated task force to deliver the contractual scope. Each project is evaluated for certain unique aspects that need to be considered in setting up the ‘early work’ strategy.
Any close proximity with a feedstock production
Volume of raw material and product logistics
Environmental considerations and local needs
Lowest CAPEX and OPEX
Owner, Licensor, and EPC Contractor (as applicable) interface management
Project Management
Reliable Project Management Approach
As the Client’s single point of contact, Chemtex integrates the activities of all contractors and subcontractors, often from diverse backgrounds and cultures, to ensure the success of the overall program.
Efficient Systems and Tools
Chemtex’s project execution systems and tools are used at all global offices to maintain consistency in the delivery of each project. We use the latest on-line project management system that allows employees to access information and technical experts to solve problems from any location around the world.
Professional Staff
The staff of Chemtex project teams has an average professional experience of over 10 years covering various fields, i.e. gas treatment, refining, petrochemicals, polymers, chemical fiber, energy and environmental industries. Their experience in project management covers all type of services and contracts, ranging from project consultancy to lump-sum turnkey contracts.
Engineering Strategy
Start the Design with Demonstrated Technology and Incorporate the Latest Lesson Learned
Assure that the Design is Safe, Suited for Local Needs and Meets the Applicable Environmental Codes
Design the plant to the Agreed project Standards and Constructability Strategy
Chemtex’s Training Package
Training of Client operations personnel is an important aspect of successful start-up. Chemtex’s training package hands on training is often provided at a Licensors operating plant. Chemtex has implemented several projects where they are ‘first of a kind’ with inexperienced Clients in the chemical industry. Chemtex offers a complete training package to these Client’s employees to assure that they can effectively participate in commissioning and startup of the plant and eventually operate, maintain and troubleshoot the plant.
Laboratory System
- Organization
- QA/QC Protocol
- Chemical Safety
- Product Release
- Analytical Methods for Raw Materials and Products
Process Operations
- Orientation & Overview
- Area Safety Rules
- Process Chemistry
- Equipment Description
- Instrumentation and Control Strategy
- Process Safety Features
Maintenance Shops
- Overview of Equipment
- Overhaul of Pumps, Agitators, Injection Systems, Ejectors, Other Critical Equipment
- Preventive Maintenance
- Safety Rules, Tools, and Usage
Instrumentation and Electrical
- DCS Control System and PLC Systems
- Inverters
- Backup Power Systems
- Electrical Safety, Tools and Usage
- Commissioning and Checkout
On-Site Training
This part of the training program will be conducted at the Client plant site during erection and commissioning of the plant. Chemtex personnel deputed to the plant site will work along with designated Client area supervisors and provide “hands-on” training.
On-site part of the training shall adequately prepare Client personnel to manage the plant
Start-Up Procedure
Process Stabilization
Process Safety Training
Raw Material Preparation
Quality Aspects